Interconnect, D2D Communication and Compute Chiplets
Chiplets offer a significant reduction in the total die cost by decomposing a large monolithic integrated circuit into smaller, manageable pieces. This modular approach leverages the fabrication of multiple smaller dies, which are typically less expensive to produce than a single large die due to better yields in the manufacturing process.
The cost-effectiveness of chiplets is most pronounced in designs involving large dies with minimal redundancy. In such cases, the production of a single large die can be economically challenging due to lower yields and higher defect rates, which increase the overall cost. By utilizing chiplets, it’s possible to selectively integrate different application-specific functions into a heterogeneous SoC, each running on a process optimized for both performance and cost. This not only optimizes the performance of each individual component but also enhances the overall system efficiency by tailoring each chiplet to its specific application requirements.
Critically, for AI and hyperscale data centers chiplet architectures not only reduce cost, but also enable SoCs to be developed that exceed the reticle limit and implement increased levels of interconnect. To enable this, foundries such as TSMC and Samsung have developed advanced packaging and assembly techniques, for example CoWoS (Chip on Wafer on Silicon), and die-to-die communication protocols, such as the leading open standard, UCIe, have been created to ensure that the chiplets act as a cohesive system.
As semiconductor processes advance to next-generation nodes, the economic advantages of chiplets are expected to become even more significant. Consequently, adopting a chiplet-based design – with its reduced NRE costs, improved yields and reduced need for the most advanced processes – can lead to significant cost savings compared to manufacturing a larger monolithic die.